What is the weaving structure of cotton piece-dyed corduroy fabric? How did it form?
The weaving structure of cotton piece-dyed corduroy fabrics mainly has the following characteristics:
1. Structure of latitudinal protrusion:
- This fabric adopts a weft-first weaving method, making the weft threads more prominent and obvious on the surface.
- The weft density is high, forming a parallel fine stripe texture.
2. Velvet texture:
- Through a special weaving process, a fine and uniform velvet texture is formed on the surface of the fabric.
- These pile textures add fluffiness and soft touch to the fabric.
3. Double-layer structure:
- Corduroy fabrics usually adopt a double-layer weaving structure, with the inner layer serving as the base fabric and the outer layer forming a velvet texture.
- This double-layer structure makes the fabric thicker and more stable, while also enhancing its wear resistance.
This unique woven structure is formed through the following process:
1. Special weft weaving:
- Use thicker weft threads and increase the weft thread density to make the weft threads more prominent on the surface.
2. Brushing process:
- After weaving is completed, the fabric is brushed to form a fine velvet texture on the surface of the weft threads.
3. Dyeing process:
- Use the whole piece dyeing method to make the fabric appear uniform in color.
Why is cotton piece-dyed corduroy fabric soft and comfortable?
There are several main reasons why cotton piece-dyed corduroy fabric is soft and comfortable:
1. Natural characteristics of cotton fiber:
- Cotton fiber itself has a natural soft touch, elasticity and skin-friendly properties. Cotton fiber has a smooth surface and will not irritate the skin.
2. Fine down texture:
- Corduroy fabric uses a special weaving process to form a fine and uniform pile texture. These piles add bulk and softness to the fabric.
3. Influence of piece dyeing process:
- Cotton piece-dyed corduroy material is completed by dyeing the entire piece. During the dyeing process, the fiber surface will become softer and more delicate.
4. Finishing process:
- In the post-finishing process, the fabric will undergo ironing, brushing and other processes to further enhance the soft touch of the fabric.
5. Hygroscopicity of cotton fiber:
- Cotton fiber has good hygroscopicity and can absorb sweat from the skin, giving people a dry and comfortable touch.